From gut feeling to data-driven decisions
As a manufacturing company, do you operate automated equipment to produce your products?
Your goal is not only to ensure consistently high quality at all times, but also to get maximum efficiency out of your automated plant.
With our solution, which is aimed specifically at operators of special-purpose machines and highly automated production plants, you use existing machine and process data to obtain data-driven decision support.
In the first step, you gain transparency - learn which stations and processes lead to increased scrap rates or more rework, or which assemblies cause more frequent quality problems.
Subsequently, our software helps to continuously improve your production efficiency: through targeted suggestions and insight into plant faults, downtimes and error-prone processes at any time.
Your Challenge
Full transparency with Manufacturing Insights
Bytefabrik Manufacturing Analytics feels the pulse of your plant - through a direct real-time connection to the control systems, all machine and process parameters are recorded and merged. From this, our software derives an event and activity model for each station and process - fully automated and without manual intervention on your part.
This forms the basis for a 360-degree analysis of all processes and associated process parameters. With the help of our modular software, users such as quality managers, process engineers and maintenance personnel receive individual analyses that help to digitally map and sustainably improve work processes.
Ausbringungsanalyse
Evaluation of all produced goods by good parts, bad parts and rework as well as by shifts, types and times - find the cause of quality problems at a glance.
Taktzeit- und Zykluszeitanalyse
Detailed display of all process key figures - compare plant performance even across plants and find the cause of reduced efficiency.
Prozessanalyse
Get an intuitive visual representation of all activities, their runtimes, and deviations from the normal process to identify even the most unusual relationships, such as the influence of temperature values on inspection processes.
Prozessparameteranalyse
The failure of wear parts often announces itself early - with the process parameter analysis you ensure process stability by making emerging trends visible at an early stage - so you can proactively plan necessary maintenance operations.
Produktbericht
For each product produced, all information is available down to the sensor value - so you can show customers compliance with limit values on request and have a long-term stored digital image for each part produced.
Fehleranalyse
For each error present in the controller, you can see occurrence frequencies, causes, and occurrence and acknowledgement durations, thus reducing downtime.
OEE
As a decision-maker, you have full transparency at all times about current production efficiency using OEE - clearly presented in a scorecard. So you can see at a glance which plant needs your attention.